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Repair Manual 


Mercury Troubleshooting Manual

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Models and Years Covered in Repair Manuals 

 

1965-1989 Manual Covers: 2 HP thrugh 40HP 2 Stroke 1 & 2 cylinder engines.

 

1965-1989 Manual Covers: 45 HP, 4 CYL, 1965 1966 1967 1968 1969 1970, 50 HP, 3 CYL, 1986 1987 1988 1989, 500/50 HP, 4 CYL, 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985, 60 HP, 3 CYL, 1984 1985 1986 1987 1988 1989, 650/65 HP, 3 CYL, 1972 1973 1974 1975 1976, 650/65 HP, 4 CYL, 1965 1966 1967 1968 1969 1970 1971, 650,700/70 HP, 3 CYL, 1976 1977 1978 1979 1980 1981 1982 1983, 70 HP, 3 CYL, 1986 1987 1988 1989, 75 HP, 4 CYL, 1984 1985 1986, 80 HP, 3 CYL, 1987 1988 1989, 800/80 HP, 4 CYL, 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983, 800/85 HP, 4 CYL, 1973 1974 1975 1976 1977, 90 HP, 3 CYL, 1987 1988 1989, 850XS/90 HP, 4 CYL, 1976, 100 HP, 4 CYL, 1988 1989, 115 HP, 4 CYL, 1988 1989.

 

1956-1989 Manual Covers: 90 through 300 HP models. 1965 to 1989 90-300 hp Inline 6 and V6, 2 stroke models fuel injection and MR Drive: 90 95 100 115 125 135 140 150 150XR2/150 HP 155 HP 175 HP 200 HP 220XRi/200 HP 225 HP 275 HP 300 HP 850XS/90 HP, 4cyl 900/90hp, 6cyl 950/95hp, 6cyl 1000/100hp, 6cyl 1100/100hp, 6cyl 1150/115hp, 6cyl 1250/125hp, 6 cyl 1350/135hp, 6cyl 1400/140hp 1400/140hp, 6cyl 1500/150hp, 6cyl 1500XS/155hp, 6 cyl 1750/175hp, V6 2000/200hp, V6

 

1990-2000 Manual Covers: Mercury and Mariner 2.5HP through 275 HP models. This pdf book is a workshop manual. 

 

1990-2000 Manual Covers: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 & 2000 Mercury Outboard 2-Stroke models, exact models listed: 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 2.5hp, 3hp, 3.3hp, 4hp, 5hp, 6hp, 8hp, 9.9hp, 10hp, 15hp, 20hp, 25hp, 30hp, 40hp, 50hp, 60hp, 75hp, 90hp, 100hp, 115hp, 125hp, 135hp, 150hp, 175hp, 200hp, 225hp, 250hp, 275hp.

 

1986-1990 Manual Covers: 6/8/9.9/15HP Motors 1986 and up With Serial Numbers OA1972112 and Above.

 

1995-2000 Manual Covers: Mercury and Mariner 40hp  45hp  50hp Four Stroke (4-Stroke) Non-Big Foot and Bigfoot Engines With Starting Serial Numbers: 0G231123, 1995 & above with Serial Numbers 0G231123 & above. 40HP (4-Stroke) 4 cylinder 1998, 1999 & 2000 Non-Bigfoot, 45 (4-Stroke) 4 cylinder 1998, 1999 & 2000 Non-Bigfoot and Big Foot, 50 (4-Stroke) 4 cylinder 1995, 1996, 1997 & 1998.

 

1997-2000 Manual Covers: 97-00 Mercury and Mariner 40-50-55-60 HP Two-Stroke Models with serial numbers OG531301 and above.

 

1997-1998 Manual Covers: 1997-1998 Mercury 200HP ( 200 HP) & 225HP (225 HP) DFI (Direct Fuel Injection) outboard engine. V6 Cylinder, Two Cycle. Models covered are  200 & 225 OPTIMAX DIRECT FUEL INJECTION With Serial Numbers 0G386496 and Above.

 

1998-1999 Manual Covers: Mercury/Mariner Outboard motors: 98-99 9.9hp (9.9 hp), 15hp (15 hp) Bigfoot and Non-Big Foot 4-Stroke Outboard Engine. Models Covered are 9.9/15 (4-Stroke) (323 cc) & 9.9/15 Bigfoot (4-Stroke) (323 cc) with Serial Numbers 0G590000 and Above.

 

1998-1999 Manual Covers: 98-99 Mercury 135HP (135 HP) & 150HP (150 HP) DFI (Direct Fuel Injection) outboard engine. V-6 Cylinder, Two Cycle, Direct Injected. Models covered are 135 & 150 OPTIMAX DIRECT FUEL INJECTION With Serial Numbers OG590000 and Above.

 

1999-2002 Manual Covers: Mercury Outboard 30HP, 40HP (4-Stroke) - Non-Bigfoot & Bigfoot Engine-Motor (Four-Stroke) starting with serial number 0G760300 and above.

 

1999-2000 Manual Covers: 99-00 Mercury 4 HP - 5 HP & 6 HP Four Stroke Engines.

 

2000-2001Manual Covers: 2000 & 2001 Mercury 75hp (75 hp) 90hp (90 hp) 4-Stroke (Four-Stroke-FourStroke) Outboard boat motor. Starting model year 2000 & starting Serial Number 0G960500 and above.

 

2000-2001 Manual Covers: Mercury OptiMax Outboard motors 2000-2001 115hp (115 hp) 135hp (135 hp) 150hp (150 hp) 175hp (175 hp) DFI (Direct Fuel Injection) outboard motor. Starting Model Year 2000  & Starting Serial Number OG960500 & above.

 

2001 Manual Covers 2001 (01) Mercury-Mariner models 50 HP (50HP) & 60 HP (60HP) 4-Stroke (Four Stroke) Outboard Engines With Serial Numbers 0T178500 and Above. Covers Bigfoot (Big Foot) and Non-Bigfoot models.

 

2001-2002 Manual Covers: Mercury 115 HP, Mercury 115 HP (115HP) EFI (Electronic Fuel Injection) outboard engine. 4 Cylinder InLine, 4 Stroke DOHC, 16 Valves. Starting Serial Number 0T178500.

 

2002-2004 Manual Covers: Mercury/Mariner Outboard motors, 2002-2004 40HP EFI 4-Stroke (Four-Stroke), 2002-2004, 60HP EFI 4-Stroke (Four-Stroke), 2002-2004, 50 HP EFI 4-Stroke (Four-Stroke), 2002-2004, 40 HP EFI 4-Stroke (FourStroke) Bigfoot, 2002-2004, 60 HP EFI 4-Stroke (FourStroke) Bigfoot.